iPR-EX Explosion Proof Inline Process Refractometer
The explosion proof version of the SCHMIDT + HAENSCH process refractometer consists of an intrinsically safe, single-certified sensor, which can be installed in hazardous areas. It is chemical resistant, food-safe, and delivers reliable, hygienic measurements, fully in line with your production process.
- An explosion-proof version of the model iPR-B3
- Suitable for all applications in explosion-proof areas
- Certified according to the European classification ATEX II 1 G Ex ia IIC T4 Ga
- Permanent inline real-time measurement of the concentration of dissolved solids
The iPR-EX is a fully automatic process refractometer for direct measurement of dissolved solids and for process monitoring and control. The main features of this critical-angle refractometer are a sapphire prism and high-resolution photodiode array with no influence of color or turbidity of the medium on the measuring result. The instrument enclosure is made of stainless steel making it chemical resistant, food-safe, hygienic, and allows for process temperatures up to 120 °C (with connected water cooling) and pressures up to 1 MPa.
The explosion protection consists of an intrinsically safe, single-certified sensor, which is installed in a hazardous area. The measuring signals are routed to the non-explosive area via cable (maximum length 500 m) and connected to 4 zener barriers. An RTU Modbus or serial RS 485 interface is used to communicate with the central control system.
Schmidt + Haensch also offers a process control unit for installation outside the hazardous area. The 7“ touch screen can be individually configured and the measured data can be output via Ethernet, 24 V, or 4-20 mA signal or control a relay. For data transmission to other systems, serial RS 232, 485 interfaces, a CAN bus or UPC server are also available.
Up to two measuring heads can be connected at the same time.
Main specifications
| Standards | ATEX II 1 G Ex ia IIC T4 Ga IEC in preparation |
| Measuring range | 1.32000 – 1.52000 nD |
| Resolution | 0.00001 nD |
| Precision | ±0.00014 nD |
Temperature
| Ambient temperature | -20 °C to +65 °C |
| Process Temperature | -20°C to +120 °C* |
| Temperature resolution/precision | 0.01°C / ±0.2°C (0° to 70°C) |
| Process pressure | 0 to 1 MPa (145 psi, 10 bar) |
Additional informationen
| Prism | Sapphire |
| Wetted parts | Sapphire (prism), stainless steel, FKM |
| Protection class | IP 67 |
| Light source/wavelength | LED, 589 nm |
| Interface, switches | ModBus, RS485, and 24V with external Zener barriers |
| Dimensions | 330mm x 149mm (length x diameter) |
| Weight | 9600g |
Control unit
| Operation | One and two measuring headsets are available, connectable with built-in Zener barriers |
| Display | 7″ Touchscreen, 800 x 480 pixel |
| Interface | Ethernet |
| DIN rail parts (expandable) | Switch inputs (24 V) and outputs (24 V / relay / 4-20 mA) / Communication (RS232 / RS485), CAN, UPC Server |
| Highlights | Configuration of measuring head and outputs / Adjust switching thresholds and analog outputs / Concentration and other scales user programmable |
| Power | 85 V … 265 V 50/60Hz |
| Housing | IP65 |